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Lipo Information
So, You either are currently using LiPo
(Lithium Polymer) or are planning to use them with your RC aircraft/car?
Well,
there are some important things that you need to know about using and
charging these types of batteries. Lets go over the basics of safety
you REALLY NEED TO KNOW!
BASICS
1)
ONLY use a balance charger designed for LiPo batteries. Charging a LiPo
with another type of charger WILL CAUSE A FIRE.
2) Over
discharging (charging to 5% or less capacity) will damage the LiPo and
likely make it PUFF and/or not perform well for subsequent flights/uses.
3) A properly fully charged LiPo will be 4.20V per cell.
Operating a LiPo to 3.0V or less under load (no
matter what the capacity) can damage the battery.
4)
Puncturing the outer foil casing around the battery cell renders the
battery into an unusable and often dangerous condition that can cause
smoke, heat and/or fire.
5)
Operating a LiPo above 160F will damage the battery. If it's too hot to
touch and hold onto, that's about 140F and likely, your over taxing the
battery.
6) Lipos don't perform as well when too cold or too hot.
Room temperature is a about a good average temperature where Lipos
perform well.
Break-in Procedure
There
are a number of procedures people follow. If the manufacturer has a
procedure that is recommended, you should do that. But here
is
what I do (Assuming a 6-8 minute calculated run time):
Start with a complete Balance Charge (Lipos are typically shipped half
charged [storage voltage])
Flight #1) 2 minute at 1/2 throttle (for a helicopter, simple hover),
Then Balance Charge.
Flight #2-4) 2 minute at 1/2 throttle, Stop for 2 minutes, 2 minute at
half throttle, Then Balance Charge
Flight #5-#8) I take it easy, not hard flying and target discharging
about 70%
Setting the Timer for
your flight
Target
your timer so you do not exceed 80% discharge. No better way to degrade
a battery than to overdischarge. If you set your timer for
80%
discharge, then you know you have enough time to deal with special
circumstances after the timer goes off. Start slowly and keep
increasing your timer until your flying and you know how long say 75%
discharged is. If you hit the timer and you've been taking it
easy, maybe fly longer, if not, land when the timer goes off.
For
a Helicopter, I set the timer about 1.5 minutes less than how long I
can hover and get an 80% discharge. How long your battery lasts depends
on how hard your working the throttle. (same goes for Helicopters, more
3D and hard flying, the less the battery lasts). A timer will work if
your flying is consistant and you are monitoring how much mAh your
putting back into your battery. A hard flight? End it early.
Taking it easy? Maybe consider adding a minute to your flight?
Connecting in
Series
Yes,
you can connect batteries in Series and run them. Many people do this.
You want to buy or make a series harness so you can keep and
charge the batteries individually. I recommend (and many
other
people do) that when you run 2 batteries in series, that they be the
same brand, C rating and Capacity and age/use. They don't need to be
the same size though. For example, I often run 2 3S 2200mAh 20C packs
in series in a combat plane to make a 20C 6S 2200mAh pack.
You
can also run say a 2S 2200mAh 20C in series with a 3S 2200mAh 20C pack
to make a 5S 2200 20C pack. Some people do this because 2 and
3
Cell packs are easier to acquire. Or they do it because for
my
case, I have LOTS of 3S pairs hanging around from Helicopters and I
sized an Airplane motor to work on 6S 2200. If you DON"T make
sure the capacity and C ratings match, what can happen is one battery
pack may drop more voltage under load (See Internal resistance below).
This may not be seen by your ESC battery monitor, but that pack may end
up puffing or discharge more than the other pack. If you have
access to a charger that can measure Internal resistance, it would be a
good idea to matcht he batteries to similar IR values (withn 30% of
each other). The shorter the runtime of the aircraft and the harder you
are going to push the battery, the more critical this becomes.
(Read section on Parallel charging).
Connecting in
Parallel
You
can connect batteries of the same Cell count in parallel and run them.
When connecting in parallel, you can get away with different
capacities and C ratings. You don't want to get too carried
away
with the difference but what will happen is that most of the power will
come from the higher C rated pack (or the higher capacity pack) and
less from the lower C rated (or lower capacity pack). Some cross
charging will occur when the motor is not running but in general will
be fine. Connecting in parallel is less common but some
people do
it when they don't have a large enough capacity pack. 2 3S
2200mAh 20C packs in parallel make a 3S 4400mAh 20C pack. In general,
it's best if the larger capacity pack has the higher C rating. Before
parallel connecting packs, you should seek advice from a forum to see
if what your doing is ok. Paralleling a 3S 2200mAh 20C pack
and
a 3S 500mAh 30C pack may not be the best idea.
Charging in
Parallel
You
can charge batteries in Parallel. You should always do this with a
parallel Charge harness and a Parallel balance harness. DO NOT charge
without all batteries connected with the balance leads in parallel. Example
of a 3S JST-XSH balance port parallel harness.
It will be best if the batteries are in a similar discharge
state
but not an abolute requirement. Once again, read up on this
subject before commensing (RCGROUP thread is a good resource).
I
often will run 2 batteries in a plane in series, but then charge in
parallel. One down side is it's much harder to see a degraded
pack after/during a parallel charge. It's advisable to individually
balance charge them once and a while to see the health of the pack or
to keep track of the pack's Internal resistance value if your charger
can measure it.
Charging in Series
Although
you can do this, I don't recommend it. If you have 2 discharged packs
that are not identically discharged, the overall time it takes to
charge will be much longer. Especially the balancing phase.
One
pack will achieve CV (constant voltage) mode before the other, the
charger will reduce current and the 2nd pack will take much longer to
finish charging. 2 3S 2200mAh packs for example that might
take
an hour to charge in parallel could end up taking HOURS to charge in
series if you did not discharge them the same. For this
reason
most people will parallel charge packs.
Other useful
info
Internal Resistance
One
of the most underdiscussed and actually very importan aspect of a
battery is Internal Resistance. All battery cells have an
internal resistance that has an important effect on performance.
Following Ohms law (V=IxR), there is a voltage drop in
battery
output where the voltage drop is proportional to the Current the
Battery is putting out (I) and the Resistance internal to the
pack
(We abbreviate that as IR
for
a battery's Internal Resistance). How you see this realized
is
when you put a load on a battery (battery delivers current) and the
more current it delivers, the lower the voltage output of a battery.
Yes, Not only does a battery voltage drop as the battery
capacity
is used up, but the more current you pull from a battery, the more it
drops the voltage. The lower the IR, the better the pack
performs
(typically measured in milliohms for LiPos). Where does that
loss
in voltage go? Heat is the answer. The pack gets hot. The
higher
the IR, the hotter the pack gets. That means at higher current draw,
energy is wasted and turned into heat. Quite often, when a
motor
bogs under load, it is likely the battery performance than the motor
(if the motor was properly sized). Most of the time, a
battery
from the same manufacturer will have a lower IR per cell the higher the
C rating. Not all manufacturers are rating their packs the
same,
so you can't compare a brand X 25C pack to a Brand Y 25C pack and
expect the IR to be the same. More often then not, they aren't.
You also can not coorelate C rating to an exact measurement
of
IR. Larger capacity packs of the same C rating typically have
a
lower IR per cell than smaller capacity packs.
One way to quantify the affect of IR on motor performance is with this
motor calc tool:
ADAMONE
CALC
Simply change the
resistance per cell value around and see how the motor RPM and Wattage
changes.
For
RC Airplanes, a Lower (Better) IR per cell value will give you MORE
peak thrust/RPM. It will slightly increase your flight time as well as
the needed Throttle you give the plane will be less because more power
is transfered to the motor than given off as heat in the battery.
For
RC Helicopters, the lower IR battery pack will yeild a higher RPM
(non-governed) during hover and flight. Flight time will
slightly
increase but more if you lower your throttle curve to compensate back
to your original RPM when using the weaker pack. You will
also
notice the total power in the helicopter increase as you give suddend
pitch increases and the "POP" in the helicopter improves (less bogging
at full positive or negative collective).
Many of the newer
chargers (Like the iCharger series) measure Internal Resistance per
cell. You can measure the IR and track the IR during the life
of
the battery. A faulty cell(s) will often be marked by an increase in
IR. Puff a pack due to drawing too much current, overheating
it
(poor ventilation) or running the pack down too low and you could see
an increase in IR for one or more cells. This damage in increase of IR
is not recoverable.
Useful Links to read:
RCGROUPS Battery Guide Thread
HeliTown
Guide